ATLAS Level-1 Calorimeter Trigger Hardware Progress Meeting - 22 June 1999 Minutes Present: Ian Brawn, Eric Eisenhandler, Tony Gillman, Kithsiri Jayananda, Viraj Perera, Richard Staley 1. ACTION list from previous meeting (18-5-1999): a) Richard was again encouraged to release his write-up on the backplane transmission studies as an ATLAS note, so he will try to do this as soon as possible. b) Richard has obtained some figures for the cost of pcb layout via CERN. A "typical" 6U VME board (6 layers) cost <<£900 ~1 year ago. It would help if a job were presented as a CERN project - i.e. as an ATLAS level-1 design. We would need to be certain that the layout people used CADENCE, for compatibility with our schematic designs. c) Richard has started to look into the pcb layout facilities available in Birmingham's Space Science Department, but nothing yet to report. 2. DSS system: a) DSS motherboard layout status Viraj reported that the layout is still under way, but the worst is almost certainly past, with no potential show-stoppers now likely. All except 24 traces have now been successfully routed using the new fast auto-router, including ~200 controlled impedance (75 ohm) 100 micron wide. The remaining 24 traces are now being routed manually, and the final layout is expected to be completed in just over two weeks from now. Allowing the usual three weeks for board manufacture and assembly this should give us assembled boards for test by the end of July. Allowing a week or so for preliminary stand-alone tests we would hope to start the full-scale link system tests in Birmingham by mid-August. We will check people's availability around this time.=20 b) LVDS daughter-cards status Richard reported that he has successfully operated these cards at up to 50 MHz and with power supplies down to 2.6V, with perfect lock being achieved routinely. The Tx and Rx cards were connected "back-to-back" via a feedthrough connector, and power/control and clocks fed in via a test card. The results can be found on Richard's Web-page (www.ep.ph.bham.ac.uk/user/staley). c) G-link daughter-cards status Tony reported on behalf of Bob, who was on leave, that the Rx boards have been available for some weeks, but cannot easily be tested without their Tx partners and/or a DSS mother-board. The Tx board layout is currently on hold, with placement complete, as the designer is now working on the DSS mother-board layout. Another 1-2 weeks is required to complete the layout, once the designer is free. d) Cable assemblies Tony reported that Bob has drawn up a list of varying length cable assemblies, but there are problems getting them made, as a special manual assembly tool is required which seems to be difficult to obtain. This is being pursued at RAL, but a fall-back solution would be to assemble the cables by hand - tedious but believed acceptable. There is a technician available in an outside company to do this work if necessary. e) Software for link tests Kithsiri reported that he has almost completed a full User Guide to the DSS diagnostic software, which he will put on the Web when complete. It is believed that the DAQ software is progressing well. f) Tentative schedule for link tests Tony reported that it would seem unlikely that we shall have completed the full-scale tests until September this year. It was suggested that the Exploitation Plan for these tests should be finalised and put on the Web, for general scrutiny. 3. ROD prototype update: Viraj reported that there was only one outstanding issue now to be resolved before the final post-review specifications document could be released. This concerned the data format from the CPM MUX FPGA - does it need to be zero-suppressed or not? Only if five or more time-slices need to be recorded at the full L1A rate would we need zero-suppression, and it is not clear that this is really necessary. It would add significant complexity to the CPM MUX FPGAs and the ROD FPGAs. As this is a prototype module, we decided that it might be useful to design two versions of the FPGA code to handle data with and without zero-suppression. This issue should be discussed further at the next Joint Meeting. 4. "ASIC" designs: a) Serialising (MUX) FPGA status Ian has been exploring the possibility of doubling the channel density of the Serialising FPGA (henceforth re-named the MUX FPGA). He finds that using the 50K-gate VIRTEX device the gate utilisation would be close to 100%, which is not viable. However, moving to the next size device (100K gates) would increase costs by only a small factor (actual figure not to hand, but much less than two), so this would be an economical solution, as well as significantly reducing the CPM board real-estate (half the number of packages). Regarding the specifications document, most of the post-review changes have now been incorporated but the remaining issue is that of the need (or not) for zero-suppression on the DAQ data feeding the ROD (see above comments). b) CP ASIC (FPGA?) update Viraj reported that there has not been very much progress recently in this area, although he has a very preliminary draft 0 specifications document. He and Alan will discuss the algorithm specifications as soon as Alan's exam load is over. The most interesting possibility is the replacement of the ASIC with a large, fast FPGA, but this will not be addressed until the VHDL model is constructed following the full specifications. One important consideration will be latency, which may well increase with an FPGA implementation. Any cost/benefit trade-offs of this nature may have to be brought to the T/DAQ Steering Group. 5. CPM prototype specifications update: Richard reported that the worrying issue of high module insertion force (~370 N) discussed at the last group meeting has been solved. By using backplane connector sections with three different pin lengths (standard off-the-shelf issue) the insertion force could be reduced to ~240 N, which would be entirely acceptable. An added benefit is that this staggered insertion can be designed to improve protection against static. Richard was asked to draw up preliminary floor-plans for the final and prototype CPMs, in order to demonstrate that MCMs would be unnecessary (assuming LVDS is the chosen link technology). The LVDS receiver chips are sufficiently low profile to allow double-sided board mounting if necessary, and cooling would not be a problem. 6. CCM prototype programme: Viraj reported that Bob will design the TTC Receiver-Fanout daughter-card, which will accept an optical input from the TTCvx and produce multiple electrical TTC signals via cable connectors for driving the prototype trigger modules. Kevin has almost completed the layout of the daughter-card for initial use with the old TCM - this will go out for manufacture very soon. The CAN-bus kit system now works - data can be correctly transferred. With the departure of the YII student, Bob will gradually become involved in this part of the CCM prototype programme. It is proposed to design the CPM and ROD prototypes to incorporate CAN-bus nodes, so that the system can be evaluated in earnest. Part of the CCM prototype system review has already taken place, and it will hopefully conclude on Friday 25th June. 7. CMM backplane simulations update: Kithsiri reported that he has had to suspend this work as the problems he was encountering have had to be referred to experts at CADENCE. The formal procedure unfortunately requires relaying the queries via the appropriate RAL contact person, so no direct discussions can be held. So far almost one month has elapsed since CADENCE were first approached. Philippe Farthouat has suggested a couple of names of ATLAS people who have experience of CADENCE simulation tools and may be able to help. Kithsiri will try to contact them. Also, it was proposed at the meeting that it may be useful for Kithsiri to contact Ullrich Pfeiffer who may have similar experience. 8. Any other business: Eric raised the question about who would be attending the level-1 workshop at CERN on July 14-16, and what might be presented. He suggested a few possible topics to consider: i) Changes to the CP architecture and technologies ii) Replacement of ASICs by FPGAs - using the MUX FPGA as a specific example iii) The relative merits of LVDS and G-link technologies iv) Results from backplane transmission studies v) Achievement of reduced module insertion forces Richard mentioned that he had obtained details of halogen-free cable suitable for our inter-crate links, from a company named Tensolite. The cost was £2.40 per metre for a 4 twisted-pair cable bundle (c.f. £1.30 per metre for AMP Category 6 cable, and £6.20 per metre for GORE cable - neither halogen-free). However, the minimum order quantity would be 5000 feet, at a cost of $4250, and unfortunately samples are not available. * Next meeting - Tuesday 6th July at 11.00 in CR01, R1 at RAL. Tony Gillman