SCT End-cap Disc Services FDR/PRR

Last updated:                    24 Sep 2003

Agenda

Recent Additions

24/9/03

• Final Agenda Debbie Greenfield

  18/9/03

• Assembly Schedule Tim Jones

  16/9/03

• ATL-IS-AN-0007 Precision Placement of SCT Disc Cooling Blocks at NIKHEF - Nigel Hessey, Hans Band
• ATL-IS-EN-0028 Cooling Block and Disc Joint Stability - Ian Wilmut

  15/9/03

• Various docuements checked and allocated new or modified EDMS numbers.

  11/9/03

• ATL-IS-AP-0050 Disc Services Assembly Procedure - Lewis Batchelor

  10/9/03

• ATL-IS-ES-0097 FSI Testing - Sandra Muijs, Pawel Bruckman
• ATL-IS-ES-0097 FSI Testing - Sandra Muijs, Pawel Bruckman

  9/9/03

• ATL-IS-ES-0096 Forward SCT Opto Harness - Tony Weidberg
• FSI Jewels (drawings) - Sandra Muijs

Documents

Design

Overview

• ATL-IS-ER-0016 Disc Services Design - Ian Wilmut, Debbie Greenfield et al (5/9/03) (EDMS)
  Overview of Services on Discs: Blocks/Pipes, Tapes, FSI Jewels etc..
  Finished.
• ATL-IS-ER-0027 Module Placement Tolerances - Nigel Hessey (25/7/03) (EDMS)
  Finished.
• ATL-IS-EP-0010 Height Clearances of ATLAS SCT Endcap Wheels - Nigel Hessey (14/5/03) (EDMS)
  Height of components on the Disc, enabling height of Cooling Blocks to be determined.
  Finished.
• ATL-IS-EN-0021 SCT End-cap Module and Services Position Numbering Scheme - Debbie Greenfield (8/9/03) (EDMS)
  Finished.

  Cooling Structure

• ATL-IS-ER-0021 Cooling Structures - Ian Wilmut et al (28/7/03) (EDMS)
  Cooling Blocks and Pipes.
  Debbie to check.

  Opto Harnesses

• ATL-IS-ES-0096 Forward SCT Opto Harness - Tony Wediberg (xx/xx/03) (EDMS)
  Tony to respond to suggestions from Debbie.
• ATL-IS-EN-0025 SCT End-cap Opto Harness Mapping from Modules to PPF1 - Debbie Greenfield (9/07/03) (EDMS)
  Finished.

  Power Tapes

• ATL-IS-ES-0082 SCT Power Tapes from PPF0 to Modules - Val O'Shea (14/4/03) (EDMS)
  Finished. JohnM to supply separate drawing of grounding finger.
• ATL-IS-EN-0024 SCT End-cap LM Tape Mapping Tables - Module to PPF1 - Debbie Greenfield (23/07/03) (EDMS)
  Finished.

  Alignment System

• ATL-IS-ES-0081 End-cap Alignment System Layout - Stephen Gibson, Sandra Muijs (9/9/03) (EDMS)
  Finished.

  DCS

• ATL-IS-EN-0017 SCT DCS Services - Richard Brenner (31/3/03) (EDMS)
  Finished.

  Grounding and Shielding

• ATL-IS-EN-0014 Overview of Grounding and Shielding - Tim Jones, Debbie Greenfield (15/5/03) (EDMS)
  Description of foils and connections on Discs, as well as on rest of End-cap.
  Finished.

  Tooling

• ATL-IS-ER-0032 Disc Transport/Storage Box - Hans Band (10/10/01) (EDMS)
  Finished.
• ATL-IS-ER-0022 Disc Services Assembly Tooling - Steve Temple, Paul Barclay (1/10/01) (EDMS)
  Precision Tooling for Assembly, including placement of FSI Jewels.
  Debbie to check and put in EDMS. Does not include FSI.

Prototyping and Design Testing

• ATL-IS-AN-0005 System Test Prototype - Debbie Greenfield, Jo Pater (8/9/03) (EDMS)
  Finished.
• ATL-IS-EN-0023 Tests of Forward SCT Cooling Blocks with C3F8 Evaporative Cooling - Steve Snow et al (9/5/03) (EDMS)
  Finished.
• ATL-INDET-2003-004 Thermal Performance of the Atlas SCT Forward Modules - Mauro Donega et al (28/5/03) (CDS)
  Finished.
• ATL-IS-EN-0028 Cooling Block and Disc Joint Stability - Ian Wilmut (16/9/03) (EDMS)
  Ian to incorporate Debbie's changes..
• ATL-IS-EN-0027 Thermal Conductivity of Carbon-carbon Blocks - Tim Jones (9/9/03) (EDMS)
  Finished.

Assembly and Testing Procedures

• ATL-IS-AP-0060 SCT End-cap Cooling Circuit Assembly Procedure - Ian Wilmut, Debbie Greenfield (14/04/03) (EDMS)
  Assembly of pipes and blocks into cooling circuits.
  Finished.
• ATL-IS-AP-0061 Inspection Test Log Book for End-cap Cooling Circuit Assemblies - Colin Dabinett (8/08/03) (EDMS)
  QA procedures for Cooling Circuit Manufacture.
  Finished.
• ATL-IS-AP-0050 Disc Services Assembly Procedure - Lewis Batchelor (10/9/03) (EDMS)
  Finished.
• ATL-IS-AN-0007 Precision Placement of SCT Disc Cooling Blocks at NIKHEF - Nigel Hessey, Hans Band (16/9/03) (EDMS)
  Highlighting differences between RAL and NIKHEF assembly, namely in placement of Blocks.
  Finished.
• ATL-IS-TP-0003 Harness Testing - John Matheson (15/9/03) (EDMS)
  Finished. Debbie to upload to EDMS.
• ATL-IS-ES-0097 FSI: Jewel Design, Assembly and Test Procedures - Sandra Muijs, Pawel Bruckman (9/9/03) (EDMS)
  Finished.

  Schedules

• Disc Delivery Schedule - Nigel Hessey (29/8/03) (html)
• Assembly Schedule - Debbie Greenfield, Tim Jones (18/9/03) (mpp, pdf)
  Focus is on obtaining components, and assembly of first 3 Discs.

Interface Documents

• ATL-IS-ER-0038 Modules: Mechanical Interface - Steve Snow, Steve Temple (1/10/01) (EDMS)
  Includs info on: mounting, thermal performance, envelopes.
  Ian/John to complete.
• ATL-IS-ER-0039 Modules: Electrical Interface - Steve Temple, Carlos Lacasta (3/10/01) (EDMS)
  Finished.

Reference and Back-up Documents

• ATL-IS-ER-0030 Disc Inserts - Erik-Paul Hover (18/7/03) (EDMS)
  Finished.
• ATL-IS-ER-0023 Disc Fixings - Erik-Paul Hover et al (16/7/03) (EDMS)
  Finished.
• ATL-IS-EN-0019 Engineering Drawing Checks - Jason Tarrant (8/2/01) (EDMS)
  Requirements for DCS - see DCS FDR documents.
  Finished.
• ATL-IS-ES-0076 SCT Low-mass Tapes - Marko Mikuz (12/9/02) (EDMS)
  Finished.
• ATL-IS-AP-0001 End-cap Wheel Assembly Procedure - Debbie Greenfield (14/04/03) (EDMS)
  Overview of assembly procedures: disk preparation, services to disks, modules to disks, disks to support.
  Finished.
• ATL-IS-AP-0051 Assembling Modules to Discs - Peter Sutcliffe (28/9/01) (EDMS)
  Finished.

  Material Estimates

• Material Estimates for CF Discs
  • CF Disc - Nigel Hessey (2/10/01) (Excel)
  • Disc Inserts - Nigel Hessey (2/10/01) (Excel)
  • Disc Fixings - Nigel Hessey (2/10/01) (Excel)
  Finished.
• Material Estimates for Structures and Services - Jason Tarrant (28/9/01) (Excel)
  Material estimates for Support Structure, Thermal Enclosures, Services and Patch Panels.
  Needs to be updated.
• Material Estimates for Disc Services - Steve Temple (Excel)
  Material estimates for Disc Services: Cooling, LM Tapes, Opto, etc. Associated mail.
  Needs to be updated.
• Radiation-length Material Budget - Tim Jones (31/10/01) (Word)
  Needs to be updated.

Photos of Prototyping work

Pictures from CAD Model of Disc

Drawings

Old drawings on CDD can be found from the End-cap Engineering FDR Web page

Latest drawings are on the

RAL ftp site

These will be moved to CDD as soon as possible.

Drawings with dates are released and hence complete; those without dates are still "work in progress".

Assembly

• ATLISEx_00xx (td-1002-200-1-C) Wheel Assy 2,4,6 sheet 1 - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-200-2-C) Wheel Assy 2,4,6 sheet 2 - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-200-3-C) Wheel Assy 2,4,6 sheet 3 - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-200-4-C) Wheel Assy 2,4,6 sheet 4 - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-200-5-C) Wheel Assy 2,4,6 sheet 5 - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-200-6-C) Wheel Assy 2,4,6 sheet 6 - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-369-A) m1.6 x 3.7mm Slot-head Screw - Ian Wilmut (26/8/03) (CDD, hpgl)

Cooling Circuits

• ATLISEx_00xx (td-1002-102-B) Middle Module cooling Circuit Assy - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-159-C) 2nd point Cooling Block Low - Ian Wilmut (2/7/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-160-B) 2nd-point Cooling Block High - Ian Wilmut (2/7/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-103-C) Outer moule ring cooling circuit assy - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-210-X) Pipe sleeve (4.0 OD x 3.74 ID) - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-233-B) 2nd-point Cooling Block Pin (High Block) - Ian Wilmut (4/7/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-237-B) 2nd-point Cooling Block Pin (Low Block) - Ian Wilmut (4/7/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-246-A) Main-point Cooling Block Pin (Low Block) - Ian Wilmut (4/7/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-247-A) Main-point Cooling Block Pin (High Block) - Ian Wilmut (2/7/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-262-A) Cooling Pipe Middle Modules - Ian Wilmut (17/4/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-264-A) Cooling Pipe Middle Modules - Ian Wilmut (17/4/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-282-C) Main Cooling Block High - Ian Wilmut (2/7/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-283-C) Main Cooling Block Low - Ian Wilmut (2/7/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-415-A) Pipe Elbow Connector - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-560-A) Cooling Pipe Outer Modules - Ian Wilmut (17/4/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-561-X) Cooling Pipe Inner Modules - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-562-A) Cooling Pipe Outer Modules - Ian Wilmut (17/4/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-875-A) Inner Module Mounting Block Assy, 2nd-point High - Ian Wilmut (2/5/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-876-A) Inner Module Mounting Block Assy, 2nd-point Low - Ian Wilmut (2/5/03) (CDD, hpgl)
• ATLISEx_00xx (td-1015-725-C) Inner Module Mounting Block, 2nd-point Low - Ian Wilmut (2/7/03) (CDD, hpgl)
• ATLISEx_00xx (td-1015-726-C) Inner Module Mounting Block, 2nd-point High - Ian Wilmut (2/7/03) (CDD, hpgl)

DCS Components

• ATLISEx_00xx (td-1002-010-X) DCS Layout Scheme - Ian Wilmut (xx/x/03) (CDD, hpgl)

Fibre Harnesses

• ATLISEx_00xx (td-1002-002-X) Fibre Harness Scheme - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-080-X) Back Disc Fibre Harness (Harness HO3) - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-110-C) Opto Fibre Harness Clip - Ian Wilmut (11/7/02) (CDD, hpgl)
• ATLISEx_00xx (td-1002-163-X) Back Disc Fibre Harness (Harness HM3) - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-165-X) Back Disc Fibre Harness (Harness HM2) - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-167-X) Front Disc Fibre Harness (Harness HI2) - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-169-X) Front Disc Fibre Harness (Harness HO1) - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-171-X) Front Disc Fibre Harness (Harness HI1) - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-173-X) Front Disc Fibre Harness (Harness HO2) - Ian Wilmut (xx/x/03) (CDD, hpgl)

FSI

• ATLISEx_00xx (td-1040-205-X) Disc 9 Fibre Harness Routing - Ian Wilmut (xx/x/03) (CDD, hpgl)
• FSI Jewels - Pawel Bruckman (9/9/03) (Autodesk files visible via html, but only in Internet Explorer)

Grounding and Shielding Foils

• ATLISEx_00xx (td-1002-220-X) Front Grounding Foil (flat pattern) - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-221-X) Back Grounding Foil (flat pattern) - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-239-X) Layout for Grounding Foils - Ian Wilmut (xx/x/03) (CDD, hpgl)

Patch Panels

Cooling

• ATLISEx_00xx (td-1010-253-A) Mounting Bracket, Cooling Patch Panel PPF0 - Ian Wilmut (11/4/02) (CDD, hpgl)
• ATLISEx_00xx (td-1010-254-A) Upper Seal Housing, Cooling Patch Panel PPF0 - Ian Wilmut (4/4/03) (CDD, hpgl)
• ATLISEx_00xx (td-1010-255-A) Lower Seal Housing, Cooling Patch Panel PPF0 - Ian Wilmut (4/4/03) (CDD, hpgl)
• ATLISEx_00xx (td-1010-256-A) Upper Seal Housing Type 1, Cooling Patch Panel PPF0 - Ian Wilmut (1/4/03) (CDD, hpgl)
• ATLISEx_00xx (td-1010-257-A) Mounting Bracket Clamp Plate, Cooling Patch Panel PPF0 - Ian Wilmut (11/4/03) (CDD, hpgl)
• ATLISEx_00xx (td-1010-258-A) M19 Nut Fitting, Cooling Patch Panel PPF0 - Ian Wilmut (4/4/03) (CDD, hpgl)
• ATLISEx_00xx (td-1010-401-A) M15 Nut Fitting Type 1, Cooling Patch Panel PPF0 - Ian Wilmut (4/4/03) (CDD, hpgl)
• ATLISEx_00xx (td-1010-404-A) Lower Seal Housing Type 1, Cooling Patch Panel PPF0 - Ian Wilmut (1/4/03) (CDD, hpgl)
• ATLISEx_00xx (td-1010-406-A) Exhaust Coupling Assy, Cooling Patch Panel PPF0 - Ian Wilmut (7/4/03) (CDD, hpgl)
• ATLISEx_00xx (td-1010-408-A) Inlet Coupling Assy Type 1, Cooling Patch Panel PPF0 - Ian Wilmut (7/4/03) (CDD, hpgl)
• ATLISEx_00xx (td-1010-250-X) PP0 Cooling and DCS Panel Assy - Ian Wilmut (xx/x/03) (CDD, hpgl)

  Electrical

• ATLISEx_00xx (td-1010-345-X) PP0 and Tape Assy, PP0 Power Tape Patch Panel - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1010-346-X) Support Bracket, PP0 Power Tape Patch Panel - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1010-347-X) Tape Rigid Backing, PP0 Power Tape Patch Panel - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1010-349-X) Fibre Optic Bracket, PP0 Power Tape Patch Panel - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1010-400-X) Patch Panel Assy, PP0 Power Tape Patch Panel - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1010-410-A) Plug-in Support Post, PP0 Power Tape Patch Panel - Ian Wilmut (2/7/03) (CDD, hpgl)
• ATLISEx_00xx (td-1010-341-X) Plug-in Support Bracket, PP0 Power Tape Patch Panel - Ian Wilmut (xx/x/03) (CDD, hpgl)

Power Tapes

• ATLISEx_00xx (td-1002-938-D) Power Tapes W7 - Ian Wilmut (29/5/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-941-D) Power Tapes W6 - Ian Wilmut (29/5/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-942-D) Power Tapes W5 - Ian Wilmut (29/5/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-945-D) Power Tapes W2 - Ian Wilmut (29/5/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-947-D) Power Tapes W1 - Ian Wilmut (29/5/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-948-D) Power Tapes W3 - Ian Wilmut (29/5/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-949-D) Power Tapes W4 - Ian Wilmut (29/5/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-966-D) Power Tapes W8 - Ian Wilmut (29/5/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-967-D) Power Tapes W11 - Ian Wilmut (29/5/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-970-D) Power Tapes W9 - Ian Wilmut (29/5/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-971-D) Power Tapes W10 - Ian Wilmut (29/5/03) (CDD, hpgl)
• ATLISEx_00xx (td-1002-974-D) Power Tapes W11 - Ian Wilmut (29/5/03) (CDD, hpgl)

Tooling

Precise Placement Jig

• ATLISEx_00xx (td-1015-850-1_X) Precision Arm Assembly, sheet 1 - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1015-850-2_X) Precision Arm Assembly, sheet 2 - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1015-850-3_X) Precision Arm Assembly, sheet 3 - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1015-850-4_X) Precision Arm Assembly, sheet 4 - Ian Wilmut (xx/x/03) (CDD, hpgl)
• ATLISEx_00xx (td-1015-850-5_X) Precision Arm Assembly, sheet 5 - Ian Wilmut (xx/x/03) (CDD, hpgl)

  Need Nikhef drawings.

  Need Soldering Jig drawings.

Last updated:                    See top
Stephen Haywood                  S.Haywood@rl.ac.uk